Conference article

Stability Map for Ammonia Synthesis Reactors

Kateryna Rabchuk
Telemark University College, Norway

Bernt Lie
Telemark University College, Norway

Are Mjaavatten
Telemark University College, Norway

Volker Siepmann
Yara International ASA, Norway

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Published in: Proceedings of the 55th Conference on Simulation and Modelling (SIMS 55), Modelling, Simulation and Optimization, 21-22 October 2014, Aalborg, Denmark

Linköping Electronic Conference Proceedings 108:14, p. 159-166

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Published: 2014-12-09

ISBN: 978-91-7519-376-2

ISSN: 1650-3686 (print), 1650-3740 (online)

Abstract

Ammonia is one of the inorganic chemicals with the highest production rate in the world. This is explained by a wide range use of ammonia. Around 80 % of the produced ammonia is used for fer-tilizing agricultural crops. Aqueous ammonia solution is used in pharmaceuticals. Also, ammonia is used as a refrigerant and for the production of explosives. Safety and optimization of the ammonia synthesis process is an important industrial question, which was studied before and different ap-proaches were used. Since most of the research on this topic is focused on a stability analysis of the process in the steady state, there was a need to develop a dynamic model. A simple dynamic model was developed by Morud and Skogestad and they showed the steady-state van Heerden analysis to be inadequate in their work [1]. In the work [2] the importance of the dynamic process simulation is shown on the example of the ammonia synthesis process. Going further in this topic, we develop the basis for a synthesis reactor monitoring tool that can be used to identify the "distance/margin to instability" with respect to current load, pressure and temperature. For this purpose, we develop a simple dynamic model of the synthesis process in the reactor using the equation of state for the ide-al gas. A dynamic model is a convenient way to examine and analyze the process without the need for the actual testing in a real plant. In this paper, we discuss the stability of the ammonia synthesis process based on developed dynamic model.

Keywords

Ammonia; synthesis; reactor; stability

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