Conference article

Investigation of a Digital Hydraulic Actuation System on an Excavator Arm

Alessandro Dell’Amico
Division of Fluid and Mechatronic Systems, Department of Management and Engineering, Linköping University, Linköping, Sweden

Marcus Carlsson
Division of Fluid and Mechatronic Systems, Department of Management and Engineering, Linköping University, Linköping, Sweden

Erik Norlin
Division of Fluid and Mechatronic Systems, Department of Management and Engineering, Linköping University, Linköping, Sweden

Magnus Sethson
Division of Fluid and Mechatronic Systems, Department of Management and Engineering, Linköping University, Linköping, Sweden

Download articlehttp://dx.doi.org/10.3384/ecp1392a50

Published in: 13th Scandinavian International Conference on Fluid Power; June 3-5; 2013; Linköping; Sweden

Linköping Electronic Conference Proceedings 92:50, p. 505-511

Show more +

Published: 2013-09-09

ISBN: 978-91-7519-572-8

ISSN: 1650-3686 (print), 1650-3740 (online)

Abstract

Digital hydraulics is an ongoing trend that offers many interesting advantages and possibilities. Digital refers to that the system output is discrete; e.g. using an on/off valve with only discrete values or a finite amount of flow steps available. The advantages mentioned when compared to analogue systems are better performance; robust and fault tolerant; and amplitude independent bandwidth. On the other side noise and pressure pulsations must be handled; the physical size can be a problem; and the system requires complicated control. When considering control of linear motion; there are mainly two branches; controlling the flow with several parallel connected on/off valves; which generates discrete output flow values; or switching valves; which in theory can generate any mean output flow. The latter only requires one valve for each flow path but the demand for fast valves is very high; while the former requires many valves but avoids high frequent switching. With the introduction of a multi-chamber cylinder; secondary control is now also possible for linear motion. This paper is a first step in the investigation of the system applied to an excavator arm. The cylinder has four chambers; each with different area. Three pressure lines are used and a valve-pack of 27 on/off valves. The valve-pack connects the three pressure lines with each chamber generating 81 available force steps. The scope has been to start out with relative simple control of the velocity of the cylinder. To handle unnecessary switching of valves; different penalty strategies were tested. The results are promising where relatively smooth control could be achieved at the same time challenges with the system were identified. Next step is to investigate the force transients due to different capacitance in all four chambers as well as mode control for better accuracy. Energy potential compared to original system remains to investigate as well.

Keywords

Digital hydraulics; secondary control; excavator; on/off-valves

References

1] Rudolf Scheidl and Bernhard Manhartsgruber. State of the art in hydraulic switching control - components; systems; applications. In The Ninth Scandinavian International Conference on Fluid Power; Linköping; Sweden; June 1-3 2005.

[2] Matti Linjama. Digital fluid power - state of the art. In ´The Twelfth Scandinavian International Conference on Fluid Power; Tampere; Finland; May 18-20 2011.

[3] Matti Linjama; Mikko Houva; Pontus Boström; Arto Laamanen; Lauri Siivonen; Lionel Morel; Marina Waldèn; and Matti Vilenius. Design and implementation of energy saving digital hydraulic control system. In The Tenth Scandinavian International Conference on Fluid Power; SICFP’07; Tampere; Finland; May 21-23 2007.

[4] Björn Eriksson. Mobile Fluid Power Systems Design. PhD thesis; Linköping University; 2010.

[5] Arto Laamanen; Matti Linjama; and Matti Vilenius. On the pressure peak minimization in digital hydraulics. In The Tenth Scandinavian International Conference on Fluid Power; SICFP’07; Tampere; Finland; May 21-23 2007.

[6] Matti Linjama and Matti Vilenius. Digital hydraulics - towards perfect valve technology. In The Tenth Scandinavian International Conference on Fluid Power; SICFP’07; Tampere; Finland; May 21-23 2007.

[7] Matti Linjama; Juho Seppälä; Jouni Mattila; and Matti Vilenius. Comparison of digital hydraulic and traditional servo system in demanding water hydraulic tracking control. In Fluid Power and Motion Control; 2008.

[8] Ville Ahola; Matti Linjama; and Matti Vilenius. High performance digital hydraulic servo system for linear cyclic motion. In The Tenth Scandinavian International Conference on Fluid Power; SICFP’07; Tampere; Finland; May 21-23 2007.

[9] Ari Sipola; Hannu-Pekka Vihtanen; Matti Linjama; and Arto Laamanen. Digital hydraulic system; 2010.

[10] Göran Palmgren and Karl-Erik Rydberg. Secondary controlled hydraulic systems - energy aspects and control strategies. In International Conference on Fluid Power; Tampere University of Technology; Finland; March 24-26 1987.

[11] Karl Pettersson and Seppo Tikkanen. Secondary control in construction machinery - design and evaluation of an excavator swing drive. In The 11th Scandinavian International Conference on Fluid Power; SICFP’09; Linköping; Sweden; June 2-4 2009.

12] H. Berg and M. Ivantysynova. Design and testing of a robust controlller for secondary controllled hydraulic drive. Proceedings of the Institution of Mechanical Engineers; 213:375–386; 1999.

[13] M. Linjama; H-P. Vihtanen; A. Sipola; and M.Vilenius. Secondary controlled multi-chamber hydraulic cylinder. In The 11th Scandinavian International Conference on Fluid Power; SICFP’09; Linköping; Sweden; 2009.

Citations in Crossref